Sludge Dewatering and Polymer Preparation System – SANEPAR / Campo Mourão - PR

AXSON supplied an integrated system for sludge treatment, consisting of:

📦 1. AKP-700/5000 Screw Press
Robust and automated equipment for continuous sludge dewatering, with the following features:

Filtration Capacity: Baskets with gradual holes (1.0 mm, 0.8 mm and 0.4 mm) to maximize water extraction.

Conical Compression Screw: Increases pressure gradually, promoting greater efficiency in sludge compaction.

Pneumatic Compression Ring: Adjustable to control the final dewatering level.

Internal Washing System: With rotating shower and spray nozzles for automatic cleaning of the baskets.

Structure: AISI 304 stainless steel with reinforced base in ASTM A36.

⚗️ 2. AKC-1000P Polymer Preparation System
Automatic system for preparing polymer powder, continuously feeding the press:

Tripartite Tank of 1000 L/h: Separates preparation, maturation and use of the solution.

Polymer Powder Doser with Screw and Capacitive Sensor: High precision in preparing the solution.

Agitator with Pitched Blade Type Rotor: Ensures ideal homogeneity.

Automatic Control via PLC: Intelligent configuration of cycles with level and flow reading.

🚀 Technical Differentiators
100% automated system, with PLCs interconnected between press and preparer.

Optimized maintenance with bipartite structure and easy access to baskets and actuators.

High performance in reducing sludge volume and efficiency in polymer consumption.

Operational safety with sensors, locks, and strict PPE recommendations.